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Project Gallery

Commercial Installation

Local 597 Pipefitters Training Center and Wellness Clinic Crown Point Indiana

Hayes Mechanical provided complete mechanical systems installation for this 26,000 sq. ft. state of art combination training facility and wellness clinic. Work included mechanical construction management, mechanical installation, start-up, and on-going systems maintenance.

Equipment Installed

  • 2 – Fulton Endura+ High-Efficiency Condensing Boilers

  • 2 – Carrier AquaSnap Chillers with Air-Cooled Condensing Units

  • 4 – Custom Built Air-Flow, Inc. Air Handlers

  • 1 – Sullair Air Compressor

  • 1 – Camfil Exhaust System

Auxiliary System pumps, sheet metal, VAV boxes, snow melt system, variable frequency drives, controls, and complete system piping.

New Construction Project Midwest Medical Facility

Hayes Mechanical provided complete mechanical systems installation for this 129,000 sq. ft. medical facility. Work included mechanical construction management, mechanical installation and start-up.

Equipment Installed

  • 4 – Fulton Vantage High-Efficiency Steel Tube Boilers with Riello Burners

  • 3 – Carrier AquaSnap Air-Cooled Chillers

  • 4 – Custom Air Flow Equipment, Inc. Air Handlers

  • 4 – Neptronic Gas Fired Humidifiers

  • 3 - Neptronic Electric Humidifiers

  • 4 – Buderus Domestic Water Heaters

  • 2 – Cummings Generator, Underground Piping Installation

Auxiliary System pumps, sheet metal, VAV boxes, Fan-Coil Units, Unit Heaters, variable frequency drives, controls, and complete system piping.

Carrier 30GXNG249 Air-Cooled Chiller Replacement

Hayes Mechanical provided complete mechanical systems installation for this 234 Ton air-cooled screw chiller replacement. Work included project management, equipment removal and new equipment setting, piping installation tie-in, and start-up.

Trane Screw Chiller Installation

Hayes Mechanical provided complete mechanical systems installation for (2) 110 Ton screw chillers. Work included project management, equipment removal and new equipment setting, piping installation, system tie-in, and start-up.

New Bakery Mechanical Equipment & Piping Installation

Hayes Mechanical provided complete mechanical systems installation for this new bakery. Work included project management, new equipment installation, new process piping, piping insulation, and start-up.

Equipment Installed

  • 2 - Hurst Steel Tube Boilers with Riello Power Burners

  • 1 – Feed Water System with Holding Tank and Pumps

  • 1 – Condensate Return System and Pumps

  • 1 – Process/Domestic and Clean-In-Place (CIP) Hot Water Heater and Tank and overhead mains piping

Installed 800+ feet of piping for process equipment with tie-ins for Proofer, Washers, Mixers Provided plant drain and storm drain installation with underground/excavated tie-ins

Plumbing Projects in Minnesota

Hayes Mechanical provides comprehensive plumbing services for customer’s day to day needs and larger service projects, upgrades, and renovations.

Locations

  • 30 North First Street Minneapolis MN, Large renovation project

  • Hertzing University Minneapolis MN, Dental School Renovation

  • Stacked Deck Brewery St. Paul MN, New Tenant Build-Out

Work typically includes

  • New fixtures, sinks, and piping plus demolition as required

  • Drain, waste, ejector, and venting systems

  • Domestic hot and cold water systems

  • Kitchen related equipment and auxiliary items

  • Booster pump systems

  • Natural gas, medical gas, and compressed air piping

  • Water meter, Backflow Prevention installation, testing, and certification

Plumbing Construction in Arizona

Hayes Mechanical Arizona office provides new plumbing construction services. Several recent construction projects have been performed with outstanding results, on time and on budget.

Projects Cost: $8,100,000.00+

Locations

  • Biltmore Spectrum Phoenix AZ, New Residential Construction

  • Tempe Watermark Tempe AZ, Large Renovation Project

  • Destiny Springs Hospital Surprise AZ, New Healthcare Facility Construction

Installation Includes

  • Complete Plumbing Fixture

  • Domestic Hot Water Systems

  • Piping/Risers Installation and Commissioning

Industrial Projects

Power Generation Plant Maintenance & Planned Outage Work

Hayes Mechanical provides exceptional maintenance and planned outage mechanical services to several power generation plants across the country. Work consists of boiler repairs, piping upgrades and repairs, environmental upgrades, fuel conversions, conveyor system maintenance and repairs, industrial fan maintenance and repairs, plus other various site repair needs and maintenance.

  • Total Man-hours: 2,200,000 +

  • Safety: <1.0 RIR

  • Quality: <1% Rework

Joliet Illinois Generating Station #29 Coal to Natural Gas Fuel Conversion Project

Hayes Mechanical provided field installation expertise for this $42M project. Work included internal plant gas piping to and from gas dryers and ignition units, complete installation of new auxiliary boiler and related equipment.

  • Total Man Hours: 131,577

  • Safety: 0 RIR

  • Quality: <1% Rework

Equipment Installed

  • New Auxiliary Boiler

  • New Unit Ignitors

  • New Vacuum System Pumps

Millwright Industrial Booster Fan / Ventilation

Hayes Mechanical provides field disassembly and reassembly services for large industrial fan-ventilation systems and other mission critical machinery. Our millwright teams are able to provide equipment rebuilding with required rigging and erection needs along with laser alignment and welding capabilities.

Homer City Pennsylvania Generating Station

Hayes Mechanical has provided ongoing maintenance and outage services for Homer City Generating Station for 5+ years. Current man-hours are well over 500,000 with a <1.0% RIR and <1% rework. Recent project highlights;

  • Total Man-hours: 150,000+

  • Safety: <1.0 RIR

  • Quality: <1% Rework

Equipment Services Provided

  • Boiler Water Wall Replacement

  • Boiler Water Riser Replacement

  • Reheat Thermal Tube Replacement

  • SCR (Selective Catalytic Reducer) Replacement

  • Maintenance and Outage Mechanical Services

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